Engineering services

From first model to qualified hardware.

Dymenso develops thermal-mechanical solutions for microwave, electron beam, accelerator, and vacuum systems—from milliwatt electronics cooling to megawatt RF power.

Design
Devices and RF components
Analysis
Thermal, CFD, and structural
Build
Precision vacuum hardware
Verify
RF testing and metrology

Capabilities

Engineering depth where performance is hardest.

Work with one team across device physics, cooling, structural integrity, fabrication, and measurement. Services can support a focused analysis task or a complete hardware development program.

01

Microwave and electron beam devices

Thermal and mechanical design for accelerators, gyrotrons, klystrons, traveling-wave tubes, electron guns, collectors, RF circuits, and vacuum windows.

02

Microwave components

Custom RF loads, filters, barrier windows, and transmission components developed around demanding power, frequency, vacuum, and interface requirements.

03

Thermal engineering

Cooling-system and heat-transfer design for single-phase and multiphase systems, including electronics cooling and high-heat-flux hardware.

04

Computational fluid dynamics

ANSYS Fluent analysis of flow, pressure loss, heat transfer, phase behavior, and coupled multiphysics performance.

05

Structural engineering

Finite-element analysis covering nonlinear material behavior, plastic deformation, vibration, fatigue, thermal stress, and mechanical loading.

06

RF testing and characterization

Vector network analyzer measurements and microwave characterization for research hardware, prototypes, and production components.

07

Precision fabrication

Manufacturing of complex, high-precision copper and vacuum-electronics structures using in-house CNC machining and specialized joining processes.

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08

3D metrology

Dimensional inspection and precision measurement services for components, assemblies, process verification, and final acceptance.

Integrated execution

One engineering thread through the program.

Analysis decisions stay connected to manufacturability, inspection, and test—reducing handoff gaps between the model and the finished component.

  1. DefineTranslate performance, interface, vacuum, and operating requirements into an engineering basis.
  2. DesignDevelop device architecture, cooling passages, structures, and production-ready geometry.
  3. AnalyzeResolve thermal, fluid, structural, and coupled behavior before fabrication.
  4. VerifyConfirm hardware through dimensional inspection and RF characterization.

Bring us the difficult part of the system.

Tell us what the hardware must withstand, absorb, transmit, or measure. We’ll help define the right engineering scope.

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