Precision electron gun

Alignment designed into the assembly.

Dymenso combines electrical, thermal, and mechanical analysis with detailed design and fabrication for high-performance electron guns.

Dymenso gyrotron electron gun during a heated bell jar vacuum test
Electron gun thermal evaluation in a bell jar vacuum test.
Alignment method
Kinematic couplings
Assembly approach
Deterministic interfaces
Development support
DOE SBIR Phase II

Patented PGUN technology

Precision without assembly clearance.

Conventional electron gun assemblies require clearance between mating parts. That clearance supports assembly, but it also limits how precisely the beam-forming elements can be positioned.

PGUN replaces clearance-dependent alignment with kinematic couplings. Each interface makes contact at the number of points needed to restrain its degrees of freedom, producing a deterministic location for the gun elements.

01Deterministic location

Beam-forming elements seat against defined contact points.

02No fit-up clearance

Alignment does not depend on uncontrolled gaps between mating parts.

03Integrated delivery

Analysis, mechanical design, fabrication, and inspection stay connected.

Verification

Thermal behavior and geometry checked in hardware.

Vacuum testing and dimensional inspection provide complementary evidence that the gun performs as designed and that critical geometry is maintained through fabrication.

Thermal evaluation of a multiple-beam electron gun

Vacuum thermal evaluation

Heated multiple-beam gun hardware evaluated in a vacuum test chamber.

W-band amplifier electron gun glowing during a bell jar vacuum test

W-band amplifier gun

Electron gun operating during a heated bell jar vacuum test.

Coordinate measuring machine inspection of a precision electron gun

Dimensional verification

CMM inspection and manual verification support quality and beam performance during fabrication.

Develop a gun around your beam requirements.

Talk with Dymenso about electron optics, thermal loads, mechanical interfaces, fabrication, and verification.

Contact Dymenso